Address: No.1 Yuhua Road, Licheng District, Jinan City, Shandong China

Mobile Phone: +86-18560100206

WhatsAPP: +86-18560100206

Office Phone: +86-531-88271508

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Lightweight Partition Wall Panel Production Line

Definition: the surface density is not more than 190 kg / ㎡, and the length is not less than 2500mm. It is made of lightweight materials or big holes lightweight structure, built-in cold drawing mild steel reinforcement or alkali resistant fiberglass mesh, being used for non load-bearing partition of prefabricated panels.

  •   Lightweight Wall Panel Production Line                            

    1) Supersmooth Surface Lightweight Wall Panel Production Line-Horizontal Type

    The production line is composed of hydraulic double-open horizontal moulding machine, automatic conveyor, mixing system, quantitative casting machine, numerical control core-pulling machine, demoulding machine, automatic tilting machine, upper and lower moulding machine and so on.

    Annual production capacity ranges from 300,000 square meters to 1 million square meters. Only 2 operators and 2 carriers are working for this line.

    1. Super flat mirror panel, flatness <1mm, high surface finish.

    2. Hydraulic numerical control open and close molding, thickness size error <1mm.

    3. The formwork adopts the reinforced rigid design to ensure the straightness of the plate <2mm.

    4. Seal the rubber strip on three sides without leakage.

    5. Hydraulic overturn moulding can improve production efficiency and reduce manpower.

    6. The formwork guide adopts the most advanced wear-resistant material in the world, which can effectively reduce the failure rate while ensuring the migration accuracy.

    7. Multi-purpose machine can produce hollow or solid products such as cement slabs, gypsum slabs and ceramic slabs.

     Technical Advantage                                                          

    1. Super flat surface panel and reinforced rigid structure.

    2. Double-sided template CNC hydraulic opening and closing, mold expansion polished shaft copper sleeve guide, support beam wear resistant sliding boots.

    3. One mold molding: 12 pieces; CNC wet and hot curing; short curing period; the annual output of the production line can reach 1.5 million square meters.

    4. Automatic hydraulic progressive transmission and automatic accurate positioning.

    5. Automatic push plate demoulding, automatic cleaning and spraying demoulding agent on the return journey of push plate.

    6. Automatic installation of up and down molds.

    7. The wall panels are automatically pushed out from the mold, and 6 wall panels are output in one time, being combined with turnover and packing. 

    2) Full Automatic Sandwich Wall Panel Production Line-Vertical Type

    All the raw materials of the model are international standard profiles, and all parts of the machine are manufactured by CNC equipment.Our host machine has the advantages of high precision, easy operation, high production efficiency, long service life and no deformation.

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    Modular design; production line can be reserved according to different capacity.Increasing the number of molds when expanding production capacity can increase production in a short period.

    ◆The mold cavity is poured into the molding; each surface is molding in pattern to make the appearance smooth and beautiful.

    Steel mesh sheets, short fibers or alkali resistant glass mesh sheets can be used as reinforcement.

    ◆You only change different moulds to produce various sizes of wall slab in the one moulding vehicle. 

    Width:600mm

    Length:2400~3000mm

    Thickness:90、100、120、150、180、200mm

    Or others panels or slab will be customized too.

    Technical Advantage                                                           

    1. Super flat surface panel and reinforced rigid structure.

    2. The double-sided template is opened and closed by numerical control. The mold extends linear guide rail and pulley are jointly guided.

    3. Mold forming 20 pieces, nc wet and hot curing, short curing period, the annual output of the production line can reach 1.8 million square meters.

    4. Material hose pump, plug type grouting machine and flat vibration ensure even grouting.

    5. Automatic hydraulic progressive transmission and automatic accurate positioning.

    6. Automatic placement of edge mold and spraying of mold release agent.

    7. Automatic insertion of silicon and calcium plate or automatic paving of alkali resistant grid cloth.

    8. Automatically push the plate out of mold, and automatically clean the mold panel and spray the mold release agent on the return journey of push plate.

    9. Automatic combination of rollover packaging.A group of 10 wall panels.

      Finished Products                                                              

    1)Lightweight Wall Panel

    Definition: the surface density is not more than 190 kg / ㎡, and the length is not less than 2500mm. It is made of lightweight materials or big holes lightweight structure, built-in cold drawing mild steel reinforcement or alkali resistant fiberglass mesh, being used for non load-bearing partition of prefabricated panels.

    According to the material, there are polystyrene cement panel/slabs, light concrete panel/slabs, cement panel/slabs, gypsum panel/slabs, foam panel/slabs, etc.

    According to the structure form, it can be divided into hollow panel/slabs , solid panel/slabs and composite sandwich panel.

    Features: Light weight, high strength, multiple environmental protection, thermal insulation, sound insulation, breath humidity control,fire prevention, rapid construction, low cost of the wall and other advantages.

    2)Panel Size:

    Length 2000-3000mm,Width 600mm,Thickness 90/100/120/150/180/200mm

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    3)Lightweight Panel Size Index

    Allowable Deviation

    Item

    Name

    Deviation Index

    1

    Length

    ±5

    2

    Width

    ±2

    3

    Thickness

    ±1

    4

    Smooth Surface

    ≤1

    5

    Diagonal Difference

    ≤5

    6

    Lateral Bending

    L/1000

    4) Lightweight Panel Physical Performance

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    5) Raw Material of Lightweight Partition Panel

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  • Finished Product

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